Hyundai Accent (HC): Clutch System
Hyundai Accent (HC) (2017 - 2022) Service Manual / Clutch System
Contents:
Specifications
| Item | Specification | |
| Clutch operation method | Hydraulic type | |
| Clutch cover assembly | Type | Diaphragm spring strap |
| Clutch disc | Type | Single dry with diaphragm |
| Facing diameter (Outer × inner) | Ø210 ± 1 × Ø145 ± 1(Ø8.2677 ± 0.0394 × Ø5.7087 ± 0.0394) | |
| Item | Specification |
| Clutch disc thickness [When free] | 8.3 ± 0.3 mm (0.3268 ± 0.012 in.) |
| Clutch disc rivet depth | 1.1 - 1.6 mm (0.0433 - 0.0630 in.) |
| Clutch disc rivet depth (Service standard) | 0.3 mm (0.0118 in.) |
| Item | N.m | kgf.m | lb-ft |
| Clutch pedal mounting bolt & nut | 16.7 - 25.5 | 1.7 - 2.6 | 12.3 - 18.8 |
| Concentric slave cylinder mounting bolt | 14.7 - 21.6 | 1.5 - 2.2 | 10.8 - 15.9 |
| Ignition lock & clutch switch mounting bolt | 2.9 - 3.9 | 0.3 - 0.4 | 2.2 - 2.9 |
| Clutch tube (Concentric slave cylinder side) | 12.7 - 16.7 | 1.3 - 1.7 | 9.4 - 12.3 |
| Clutch tube bracket mounting bolt | 7.8 - 9.8 | 0.8 - 1.0 | 5.8 - 7.2 |
| Clutch cover mounting bolt | 14.7 - 21.6 | 1.5 - 2.2 | 10.8 - 15.9 |
| Items | Specified lubricants | Quantity |
| Input shaft spline | CASMOLY L9508 | 0.1 - 0.3g |
| Concentric slave cylinder assembly | KLUBER 9R100 | As required |
| Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 |
Special Service Tools
| Tool (Number and name) | Illustration | Use |
| 09411-1P000 Clutch disc guide |
| Installation of the clutch disc. |
Troubleshooting
| Trouble symptom | Suspect area | Remedy | |||||||
Clutch slipping
| Insufficient pedal free play | Adjust | |||||||
| Clogged hydraulic system | Correct or replace parts | ||||||||
| Excessive wear of clutch disc facing | Replace | ||||||||
| Hardened clutch disc facing, or oil on surface | Replace | ||||||||
| Damaged pressure plate or flywheel | Replace | ||||||||
| Weak or broken pressure spring | Replace | ||||||||
| Difficult gear shifting (gear noise during shifting) | Excessive pedal free play | Adjust | |||||||
| Hydraulic system fluid leaks, air trapping or clogging | Repair or replace parts | ||||||||
| Unusual wear or corrosion of the clutch disc spline | Replace | ||||||||
| Excessive vibration (distortion) of the clutch disc | Replace | ||||||||
| Clutch noisy | When the clutch is not used | Insufficient play of the clutch pedal | Adjust | ||||||
| Excessive wear of the clutch disc facing | Replace | ||||||||
| A noise is heard when the clutch is disengaged | Insufficient grease on the sliding surface of the bearing sleeve | Repair | |||||||
| Improperly installed clutch assembly or bearing | Repair | ||||||||
| A noise is heard when the car suddenly rolled up with the clutch partially engaged | Damaged pilot bushing | Replace | |||||||
| Hard pedal effort | Insufficient lubrication of the clutch pedal | Repair | |||||||
| Insufficient lubrication of the spline part of clutch disc | Repair | ||||||||
| Hard to shift or will not shift | Excessive clutch pedal free play | Adjust the pedal free play | |||||||
| Clutch disc out of place, runout is excessive or lining broken | Inspect the clutch disc | ||||||||
| Spline on the input shaft or clutch disc dirty or burned | Repair as necessary | ||||||||
| Faulty of the clutch pressure plate | Replace the clutch cover | ||||||||
| Clutch slips | Insufficient clutch pedal free play | Adjust the pedal free play | |||||||
| Clogged of the hydraulic system | Repair or replace parts | ||||||||
| Clutch disc lining oily or worn out | Inspect the clutch disc | ||||||||
| Faulty pressure plate | Replace the clutch cover | ||||||||
| Clutch grabs/chatters | Clutch disc lining oily or worn out | Inspect the clutch disc | |||||||
| Faulty the pressure plate | Replace the clutch cover | ||||||||
| Bent clutch diaphragm spring | Replace the clutch cover | ||||||||
| Worn or broken torsion spring | Replace the clutch disc | ||||||||
| Engine mounts loose | Repair as necessary | ||||||||
| Clutch noisy | Damaged the clutch pedal bushing | Replace the clutch pedal bushing | |||||||
| Loose part inside housing | Repair as necessary | ||||||||
Clutch System ➤
Other information:
Hyundai Accent (HC) (2017 - 2022) Service Manual: General Safety Information and Caution
- Instructions • The R-1234yf liquid refrigerant is flammable gas. The gas reduces oxygen available for breathing and causes asphyxiation in high concentrations. The victim will not realize that he/she is suffocating. • Inhalation may cause central nervous system effects and may cause drowsiness and dizziness. • Ingestion may cause gastrointestinal discomfort.Hyundai Accent (HC) (2017 - 2022) Service Manual: Specifications
- Specifications DescriptionSpecificationsLimit General TypeIn-line, DOHC Number of cylinders4 Bore75.60 mm (2.9764 in) Stroke89.0 mm (3.5039 in.) Total displacement1,598 cc (97.52 cu.in) Compression ratio11.2 ± 0.2 : 1 Firing order1-3-4-2 Valve timing Intake valveOpensBTDC 42° - ATDC 38° ClosesABDC 7° - ABDC 87° Exhaust valveOpensBBDC 43° - ABDC 2° ClosesATDC 0° - ATDC 45° Cylinder head Flatness of gasket surfaceLess than 0.
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