Hyundai Accent (HC): Manual Transaxle System / Manual Transaxle

- Components

1. Control shaft complete
2. Manual transaxle case
3. Clutch housing
4. Back-up lamp switch
5. Manual transaxle support bracket
6. Control cable bracket

1.Turn OFF ignition switch and disconnect the negative (-) battery cable.

2.Remove the air cleaner assembly and air duct.(Refer to Engine Mechanical System - "Air cleaner")

3.Remove the battery and battery tray.(Refer to Engine Electrical System - "Battery")

4.Remove the engine control module (ECM).(Refer to Engine Control System - "ECM")

5.Disconnect the back-up lamp switch connector (A).

6.Remove the control cable bracket and control cable.

1)Remove the snap pin (A) and then separate the select cable (B) and shift cable (C).

2) Loosen the mounting bolts and then removing the control cable bracket (D).

Tightening torque : 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb-ft)

7.Separate the ground line (A).

Tightening torque : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

8.Disconnect the neutral switch connector (A).

9.Remove the clip (A) and then separate the concentric slave cylinder (B).

10.Loosen the starter mounting bolts (A) and the transaxle upper mounting bolts (B).

Tightening torque :(A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

11.Assemble the engine support fixture(beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000).

12.Using the engine support fixture (A), hold the engine and transaxle assembly safely.

13.Remove the dust cover (A).

14.Remove the transaxle support bracket mounting bolts (A).

Tightening torque :88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

15.Remove the transaxle support bracket (A).

Tightening torque :58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)

16.Remove the under cover.(Refer to Engine Mechanical System - "Engine Room Under Cover")

17.Loosen the oil drain plug (A), and then drain the fluid.

Tightening torque :58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb-ft)

18.Remove the front drive shaft assembly.(Refer to Driveshaft and axle - "Front Drive Shaft")

19.Loosen the roll rod bracket bolts (A), (B) and then removing the roll rod bracket (C).

Tightening torque :(A) 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)(B) 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb-ft)

20.Remove the roll rod support bracket (A).

Tightening torque :49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

21.Loosen the bolts and then removing the heat protect assembly (A).

22.Loosen the lower mounting bolts (A) and (B) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.

Tightening torque :(A) 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb-ft)(B) 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb-ft)

• Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

• If the oil seal on the transaxle case side is damaged and fluid is leaking, replace the oil seal with a new unit.

• When installing the new oil seal, use the specialized tool.

Oil seal installer both sides : 09431-26100

Handle both sides : 09231-H1100

1.To install, reverse the removal procedures.

2.Refil the manual transaxle fluid after Installing the manual transaxle.(Refer to Manual Transaxle System - "Manual Transaxle Fluid")

3.Perform bleeding air procedure in concentric slave cylinder after pouring the brake fluid. (Refer to Clutch System - "Concentric Slave Cylinder")